Sierra Innova-Flo 221 Series Instruction Manual

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Series 220/221 Instruction Manual Table of Contents
IM-22 0-1
Sierra Series 220 and 221
Innova-Flo
Vortex Flow Meters
Instruction Manual
Part Number IM-22
Feb. 2006 Rev. B
CORPORATE HEADQUARTERS
5 Harris Court, Building L Monterey, CA 93940
Phone (831) 373-0200 (800) 866-0200 Fax (831) 373-4402
www.sierrainstruments.com
EUROPE HEADQUARTERS
Bijlmansweid 2 1934RE Egmond aan den Hoef
The Netherlands
Phone +31 72 5071400 Fax +31 72 5071401
ASIA HEADQUARTERS
Rm. 618, Tomson Centre, Bldg A, 188 Zhang Yang Road
Phone: + 8621 5879 8521 Fax: +8621 5879 8586
IMPORTANT: This manual is for use with 220/221 Vortex Products
purchased February 2006 or later
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Summary of Contents

Page 1 - Vortex Flow Meters

Series 220/221 Instruction Manual Table of Contents IM-22 0-1 Sierra Series 220 and 221 Innova-Flo™ Vortex Flow Meters Instruction Manual

Page 2 - Customer Notice

Chapter 1 Introduction Series 220/221 Instruction Manual 1-4 IM-22 Vortex Shedding Frequency Von Karman vortices form downstream of a shedder bar in

Page 3 - Table of Contents

Series 220/221 Instruction Manual Chapter 1 Introduction IM-22 1-5 Re = ρ V D µ St = f d V Flow Velocity Range To ensure trouble-free operat

Page 4 - Appendix B Glossary

Chapter 1 Introduction Series 220/221 Instruction Manual 1-6 IM-22 As shown below, Innova-Flo™ Vortex Flow Meters exhibit a constant Strouhal number

Page 5 - Warnings and Cautions

Series 220/221 Instruction Manual Chapter 1 Introduction IM-22 1-7 Flow Meter Configurations Innova-Flo™ Vortex Flow Meters are available in two con

Page 6 - 0-6 IM-22

Chapter 1 Introduction Series 220/221 Instruction Manual 1-8 IM-22 The meter includes a local 2 x 16 character LCD display housed within the enclosu

Page 7 - Chapter 1 Introduction

Series 220/221 Instruction Manual Chapter 2 Installation Chapter 2 Installation Installation Overview Innova-Flo™ meter installations are simple and

Page 8 - Technical Assistance

Chapter 2 Installation Series 220/221 Instruction Manual Unobstructed Flow Requirements Select an installation site that will minimize possible disto

Page 9 - Velocity Measurement

Series 220/221 Instruction Manual Chapter 2 Installation Series 220 In-Line Flow Meter Installation Install the Series 220 In-Line Flow Meter between

Page 10

Chapter 2 Installation Series 220/221 Instruction Manual Wafer-Style Flow Meter Installation Install the wafer-style meter between two conventional p

Page 11 - 2

Series 220/221 Instruction Manual Chapter 2 Installation Flange-Style Flow Meter Installation Install the flange-style meter between two conventional

Page 12 - Corrected range

Table of Contents Series 220/221 Instruction Manual 0-2 IM-22 Customer Notice Unless you have specifically ordered Sierra’s optional O2 cleaning, th

Page 13 - Flow Meter Configurations

Chapter 2 Installation Series 220/221 Instruction Manual Series 221 Insertion Flow Meter Installation Prepare the pipeline for installation using ei

Page 14

Series 220/221 Instruction Manual Chapter 2 Installation Cold Tap Guidelines Refer to a standard code for all pipe tapping operations. The following

Page 15 - Chapter 2 Installation

Chapter 2 Installation Series 220/221 Instruction Manual Hot Tap Guidelines Warning! Hot tapping must be performed by a trained professional. US. re

Page 16

Series 220/221 Instruction Manual Chapter 2 Installation Flow Meter Insertion The sensor head must be properly positioned in the pipe. For this reaso

Page 17 - 4-bolt 8-bolt 12-bolt

Chapter 2 Installation Series 220/221 Instruction Manual Installing Flow Meters with a Compression Connection* Use the following formula to determine

Page 18

Series 220/221 Instruction Manual Chapter 2 Installation Insertion Procedure for Meters with a Compression Connection Figure 2-7. Flow Meter with C

Page 19

Chapter 2 Installation Series 220/221 Instruction Manual Installing Flow Meters with a Packing Gland Connection* Use the formula below to determine t

Page 20 - Isolation Valve Requirements

Series 220/221 Instruction Manual Chapter 2 Installation Insertion Procedure for Flow Meters with Permanent Insertion Tool Figure 2-9. Flow Meter w

Page 21 - Cold Tap Guidelines

Chapter 2 Installation Series 220/221 Instruction Manual Insertion Procedure for Flow Meters with Removable Insertion Tool Figure 2-10. Flow Meter

Page 22 - Hot Tap Guidelines

Series 220/221 Instruction Manual Chapter 2 Installation 7. Tighten the packing gland nuts to stop leakage around the stem. Do not torque over 20 ft

Page 23 - Flow Meter Insertion

Series 220/221 Instruction Manual Table of Contents IM-22 0-3 Table of Contents Chapter 1 Introduction Innova-Flo™ Vortex Flow Meters...

Page 24

Chapter 2 Installation Series 220/221 Instruction Manual Insertion Procedure for Flow Meters with No Insertion Tool (Packing Gland Connection) 1. C

Page 25

Series 220/221 Instruction Manual Chapter 2 Installation Adjusting Meter Orientation Depending on installation requirements, you may need to adjust t

Page 26

Chapter 2 Installation Series 220/221 Instruction Manual Enclosure Adjustment (Series 220 Only) Figure 2-13. Enclosure Viewing Adjustment To avoid

Page 27

Series 220/221 Instruction Manual Chapter 2 Installation Wiring Connections Warning! To avoid potential electric shock, follow National Electric Cod

Page 28

Chapter 2 Installation Series 220/221 Instruction Manual 4-20 mA Output Connections The Innova-Flo meter has a single 4-20 mA loop. The 4-20 mA loop

Page 29

Series 220/221 Instruction Manual Chapter 2 Installation Pulse Output Connections The pulse output is used for a remote counter. When the preset volu

Page 30

Chapter 2 Installation Series 220/221 Instruction Manual 2-22 IM-22

Page 31 - Adjusting Meter Orientation

Series 220/221 Instruction Manual Chapter 2 Installation Remote Electronics Wiring The remote electronics enclosure should be mounted in a convenient

Page 32

Series 220/221 Instruction Manual Chapter 3 Operation Chapter 3 Operating Instructions After installing the Innova-Flo Vortex Meter, you are ready t

Page 33 - Wiring Connections

Chapter 3 Operation Series 220/221 Instruction Manual Start-Up To begin flow meter operation: Note Starting the flow meter or pressing EXIT will al

Page 34 - 4-20 mA Output Connections

Table of Contents Series 220/221 Instruction Manual 0-4 IM-22 Chapter 4 HART Communications Wiring ...

Page 35 - Pulse Output Connections

Series 220/221 Instruction Manual Chapter 3 Operation Using the Setup Menus OutputMenuDisplayMenuTotalizerMenuUnitsMenuDiagnosticsMenuCalibrationMen

Page 36 - 2-22 IM-22

Chapter 3 Operation Series 220/221 Instruction Manual Output Menu PasswordENTERUsekeys to access menusOutputMenu4-20mA Output 1More >ENTERRun Mo

Page 37

Series 220/221 Instruction Manual Chapter 3 Operation Display Menu PasswordENTERUsekeys to access menusDisplayMenuCycle Time(sec)0ENTERRun ModeNumb

Page 38 - Flow Meter Display/Keypad

Chapter 3 Operation Series 220/221 Instruction Manual Totalizer Menu PasswordENTERUsekeys to access menusTotalizerMenuTotalingInactiveMassVolumeENTE

Page 39 - Start-Up

Series 220/221 Instruction Manual Chapter 3 Operation Units Menu PasswordENTERUsekeys to access menusUnitsMenuENTERRun Modelb = poundsSton = 2000 p

Page 40 - Using the Setup Menus

Chapter 3 Operation Series 220/221 Instruction Manual Diagnostics Menu PasswordENTERUsekeys to access menusDiagnosticsMenuSim Vor FreqxxxENTERRun M

Page 41 - Output Menu

Series 220/221 Instruction Manual Chapter 3 Operation Calibration Menu PasswordENTERUsekeys to access menusCalibrationMenuMeter Sizeor Pipe IDENTERR

Page 42 - Display Menu

Chapter 3 Operation Series 220/221 Instruction Manual Password Menu PasswordENTERUsekeys to access menusPasswordMenuSet Password1234ENTERRun Mode

Page 43 - Totalizer Menu

Series 220/221 Instruction Manual Chapter 4 HART Communications Chapter 4 HART Communications Wiring The diagram below detai

Page 44 - Units Menu

Chapter 4 HART Communications Series 220/221 Instruction Manual HART Menus Online Menu1 Device Setup2 PV3 PV AO4 PV LRV5 URV1 Process Variables2 Diag

Page 45 - Diagnostics Menu

Series 220/221 Instruction Manual Table of Contents IM-22 0-5 Warnings and Cautions Warning! Agency approval for hazardous location installations

Page 46 - Calibration Menu

Series 220/221 Instruction Manual Chapter 4 HART Communications Fast Key Sequence Use password 16363. Sequence Description Access Notes 1,1,1 Snsr

Page 47 - Password Menu

Chapter 4 HART Communications Series 220/221 Instruction Manual Sequence Description Access Notes 1,4,3,1,3,1 4 mA View Loop test, fix analog o

Page 48 -

Series 220/221 Instruction Manual Chapter 5 Troubleshooting & Repair Chapter 5 Troubleshooting and Repair f fiG

Page 49 - HART Menus

Chapter 5 Troubleshooting & Repair Series 220/221 Instruction Manual Column One Hidden Diagnostics Values • f = vortex shedding frequency (Hz)

Page 50 - Fast Key Sequence

Series 220/221 Instruction Manual Chapter 5 Troubleshooting & Repair • Pulse Out Queue = Pulse output queue. This value will ac-cumulate if the

Page 51

Chapter 5 Troubleshooting & Repair Series 220/221 Instruction Manual agnostics) and then actuate the enter key twice. This action will cause the

Page 52 - Hidden Diagnostics Menus

Series 220/221 Instruction Manual Chapter 5 Troubleshooting & Repair tice, the Ck value controls the adaptive filter, fi, setting. During flow,

Page 53

Chapter 5 Troubleshooting & Repair Series 220/221 Instruction Manual Electronics Assembly Replacement (All Meters) The electronics boards are el

Page 54 - Analog Output Calibration

Series 220/221 Instruction Manual Chapter 5 Troubleshooting & Repair Returning Equipment to the Factory Before returning any Innova-Flo meter

Page 55

Chapter 5 Troubleshooting & Repair Series 220/221 Instruction Manual 5-8 IM-22

Page 56 - IM-22 5-5

Table of Contents Series 220/221 Instruction Manual 0-6 IM-22

Page 57

Series 220/221 Instruction Manual Appendix A Specifications IM-22 A-1 Appendix A Product Specifications Accuracy Process 220 Series In-Line Mete

Page 58

Appendix A Specifications Series 220/221 Instruction Manual A-2 IM-22 Water Minimum and Maximum Flow Rates ½-inch ¾-inch 1-inch 1.5-inch 2-inch

Page 59 - 5-8 IM-22

Series 220/221 Instruction Manual Appendix A Specifications IM-22 A-3 Power Requirements Loop powered, 12 to 36 VDC. Output Signals Analog: fiel

Page 60 - IM-22 A-1

Appendix A Specifications Series 220/221 Instruction Manual A-4 IM-22

Page 61 - A-2 IM-22

Series 220/221 Instruction Manual Appendix B Glossary Appendix B Glossary A B C D A Cross sectional area. acfm Actual cubic feet per minute (v

Page 62 - IM-22 A-3

Appendix B Glossary Series 220/221 Instruction Manual I J K L In-Line Flow Meter A flow meter which includes a short section of piping which is p

Page 63 - A-4 IM-22

Series 220/221 Instruction Manual Appendix B Glossary Q R S T Q Flow rate, usually volumetric. Rangeability Highest measurable flow rate divide

Page 64 - E F G H

Appendix B Glossary Series 220/221 Instruction Manual B-4 IM-22

Page 65 - M N O P

Series 220/221 Instruction Manual Chapter 1 Introduction IM-22 1-1 Chapter 1 Introduction Innova-Flo™ Vortex Flow Meters The Sierra Instruments’ Se

Page 66 - U V W X Y Z

Chapter 1 Introduction Series 220/221 Instruction Manual 1-2 IM-22 Note and Safety Information We use note, caution and warning statements throughou

Page 67 - B-4 IM-22

Series 220/221 Instruction Manual Chapter 1 Introduction IM-22 1-3 How the Innova-Flo Vortex Flow Meter Operates Figure 1-1. Series 220 In-Line Vo

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