Sierra INNOVA-MASS 241-VTP User Manual

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Series 24-HP Instruction Manual Table of Contents
IM-24-HP 0-1
Sierra Series 240 and 241
Innova-Mass™ Multi-Parameter
Vortex Mass Flow Meters
Models 240-VT, 240-VTP, 241-VT, 241-VTP
Instruction Manual
Part Number: IM-24-HP, Rev. C.2 10/08
CORPORATE HEADQUARTERS
5 Harris Court, Building L Monterey, CA 93940
Phone (831) 373-0200 (800) 866-0200 Fax (831) 373-4402
www.sierrainstruments.com
EUROPE HEADQUARTERS
Bijlmansweid 2 1934RE Egmond aan den Hoef The Netherlands
Phone +31 72 5071400 Fax +31 72 5071401
ASIA HEADQUARTERS
Room 618, Tomson Centre, Bldg. A
188 Zhang Yang Road
Pu Dong New District, Shanghai, P.R. China
Phone: + 8621 5879 8522 Fax: +8621 5879 8586
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Summary of Contents

Page 1 - Instruction Manual

Series 24-HP Instruction Manual Table of Contents IM-24-HP 0-1 Sierra Series 240 and 241 Innova-Mass™ Multi-Parameter Vortex Mass Flow Meters Mod

Page 2 - Customer Notice

Chapter 1 Introduction Series 24-HP Instruction Manual 1-4 IM-24-HP Vortex Shedding Frequency Von Karman vortices form downstream of a shedder bar

Page 3 - Table of Contents

Series 24-HP Instruction Manual Chapter 1 Introduction IM-24-HP 1-5 Re = ρ V D μ St = f d V Flow Velocity Range To ensure trouble-free opera

Page 4 - ATEX-IECEx Specifications

Chapter 1 Introduction Series 24-HP Instruction Manual 1-6 IM-24-HP As shown in Figure 1-3, Innova-Mass™ meters exhibit a constant Strouhal number a

Page 5 - Figures

Series 24-HP Instruction Manual Chapter 1 Introduction IM-24-HP 1-7 Pressure Measurement Innova-Mass Flow Meters incorporate a solid-state pressure

Page 6 - Warnings and Cautions

Chapter 1 Introduction Series 24-HP Instruction Manual 1-8 IM-24-HP Flow Meter Electronics Innova-Mass Flow Meter electronics are available mounted

Page 7 - Chapter 1 Introduction

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-1 Chapter 2 Installation Installation Overview Sierra’s Innova-Mass Vortex Flow M

Page 8 - Technical Assistance

Chapter 2 Installation Series 24-HP Instruction Manual 2-2 IM-24-HP Unobstructed Flow Requirements Select an installation site that will minimize po

Page 9 - Velocity Measurement

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-3 Series 240 In-Line Flow Meter Installation Install the Series 240 In-Line Flow M

Page 10

Chapter 2 Installation Series 24-HP Instruction Manual 2-4 IM-24-HP Wafer-Style Flow Meter Installation Install the wafer-style meter between two co

Page 11 - 2

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-5 Flange-Style Flow Meter Installation Install the flange-style meter between two

Page 12 - Temperature Measurement

Table of Contents Series 24-HP Instruction Manual 0-2 IM-24-HP Customer Notice Unless you have specifically ordered Sierra’s optional O2 cleaning,

Page 13 - Flow Meter Configurations

Chapter 2 Installation Series 24-HP Instruction Manual 2-6 IM-24-HP Series 241 Insertion Flow Meter Installation Prepare the pipeline for installat

Page 14 - Flow Meter Electronics

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-7 Cold Tap Guidelines Refer to a standard code for all pipe tapping operations. Th

Page 15 - Chapter 2 Installation

Chapter 2 Installation Series 24-HP Instruction Manual 2-8 IM-24-HP Hot Tap Guidelines Refer to a standard code for all pipe tapping operations. The

Page 16

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-9 Flow Meter Insertion The sensor head must be properly positioned in the pipe. F

Page 17 - 4-bolt 8-bolt 12-bolt

Chapter 2 Installation Series 24-HP Instruction Manual 2-10 IM-24-HP Installing Flow Meters with a Compression Connection* Use the following formula

Page 18

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-11 Insertion Procedure for Meters with a Compression Connection Figure 2-7. Flo

Page 19

Chapter 2 Installation Series 24-HP Instruction Manual 2-12 IM-24-HP Installing Flow Meters with a Packing Gland Connection* Use the formula below t

Page 20 - Isolation Valve Requirements

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-13 Insertion Procedure for Flow Meters with Permanent Insertion Tool Figure 2-9.

Page 21 - Cold Tap Guidelines

Chapter 2 Installation Series 24-HP Instruction Manual 2-14 IM-24-HP Insertion Procedure for Flow Meters with Removable Insertion Tool Figure 2-10

Page 22 - Hot Tap Guidelines

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-15 7. Tighten the packing gland nuts to stop leakage around the stem. Do not torq

Page 23 - Flow Meter Insertion

Series 24-HP Instruction Manual Table of Contents IM-24-HP 0-3 Table of Contents Chapter 1 Introduction Innova-Mass™ Vortex Mass Flow Meters ...

Page 24

Chapter 2 Installation Series 24-HP Instruction Manual 2-16 IM-24-HP Insertion Procedure for Flow Meters with No Insertion Tool (Packing Gland Conne

Page 25

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-17 Adjusting Meter Orientation Depending on installation requirements, you may nee

Page 26

Chapter 2 Installation Series 24-HP Instruction Manual 2-18 IM-24-HP Enclosure Adjustment (Series 240 Only) Figure 2-13. Enclosure Viewing Adjustm

Page 27

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-19 Wiring Connections The NEMA 4X enclosure contains an integral wiring compartmen

Page 28

Chapter 2 Installation Series 24-HP Instruction Manual 2-20 IM-24-HP 4-20 mA Output Connections The standard Innova-Mass Flow Meter has a single 4-2

Page 29 - Example:

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-21 Figure 2-18. Non-Isolated 4–20 mA Output Using Meter Input Power Supply Fig

Page 30 - (Packing Gland Connection)

Chapter 2 Installation Series 24-HP Instruction Manual 2-22 IM-24-HP Figure 2-20. Isolated Pulse Output with External Power Supply Figure 2-2

Page 31 - Adjusting Meter Orientation

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-23 Alarm Output Connections One alarm output (Alarm 1) is included on the standard

Page 32

Chapter 2 Installation Series 24-HP Instruction Manual 2-24 IM-24-HP Figure 2-25. Isolated Alarm Output Using Meter Provided Power Supply Remote El

Page 33 - Wiring Connections

Series 24-HP Instruction Manual Chapter 2 Installation IM-24-HP 2-25 Optional Input Electronics Wiring The meter has two optional input wiring term

Page 34 - 4-20 mA Output Connections

Table of Contents Series 24-HP Instruction Manual 0-4 IM-24-HP Energy Menu ...

Page 35 - Pulse Output Connections

Series 24-HP Instruction Manual Chapter 3 Operation IM-24-HP 3-1 Chapter 3 Operating Instructions After installing the Innova-Mass Vortex Flow Met

Page 36

Chapter 3 Operation Series 24-HP Instruction Manual 3-2 IM-24-HP Setup Menus Password Mass Flow Rate Volume Flow Rate Temperature Pressure Density

Page 37 - Alarm Output Connections

Series 24-HP Instruction Manual Chapter 3 Operation IM-24-HP 3-3 Using the Setup Menus Programming the Flow Meter 1. Enter the Setup Menu by pre

Page 38 - Remote Electronics Wiring

Chapter 3 Operation Series 24-HP Instruction Manual 3-4 IM-24-HP Output Menu

Page 39

Series 24-HP Instruction Manual Chapter 3 Operation IM-24-HP 3-5 Example for Setting an Output The following shows how to set Output 1 to measure ma

Page 40 - Flow Meter Display/Keypad

Chapter 3 Operation Series 24-HP Instruction Manual 3-6 IM-24-HP Display Menu PasswordENTERUsekeys to access menusDisplayMenuCycle Time(Sec)0ENTERR

Page 41 - Start-Up

Series 24-HP Instruction Manual Chapter 3 Operation IM-24-HP 3-7 Alarms Menu Example for Setting an Alarm The following shows how to set Alarm 1 t

Page 42 - Using the Setup Menus

Chapter 3 Operation Series 24-HP Instruction Manual 3-8 IM-24-HP Totalizer #1 Menu PasswordENTERUsekeys to access menusTotalizerMenuTotalingInacti

Page 43 - Output Menu

Series 24-HP Instruction Manual Chapter 3 Operation IM-24-HP 3-9 Totalizer #2 Menu PasswordENTERUsekeys to access menusTotalizerMenuTotalingInacti

Page 44 - IM-24-HP 3-5

Chapter 3 Operation Series 24-HP Instruction Manual 3-10 IM-24-HP Energy Menu – For EMS Energy Meters Only Configuration: There are several pos

Page 45 - Display Menu

Series 24-HP Instruction Manual Table of Contents IM-24-HP 0-5 Figures 1-1. In-Line Vortex Multi-Parameter Mass Flow Meter ... 1-3 1-

Page 46 - Alarms Menu

Series 24-HP Instruction Manual Chapter 3 Operation IM-24-HP 3-11 Fluid Menu Password ENTER Usekeys to access menusFluid Menu Flowing Fluid Liqui

Page 47 - Totalizer #1 Menu

Chapter 3 Operation Series 24-HP Instruction Manual 3-12 IM-24-HP Units Menu Use the Units Menu to configure the flow meter with the desired units

Page 48 - Totalizer #2 Menu

Series 24-HP Instruction Manual Chapter 3 Operation IM-24-HP 3-13 Time & Date Menu PasswordENTERUsekeys to access menusTime & DateMenuSet T

Page 49

Chapter 3 Operation Series 24-HP Instruction Manual 3-14 IM-24-HP Diagnostics Menu Use the Diagnostics Menu to simulate operation and review the

Page 50 - Fluid Menu

Series 24-HP Instruction Manual Chapter 3 Operation IM-24-HP 3-15 Calibration Menu The Calibration Menu contains the calibration coefficients for

Page 51 - Units Menu

Chapter 3 Operation Series 24-HP Instruction Manual 3-16 IM-24-HP Password Menu PasswordENTERUsekeys to access menusPasswordMenuSet Password1234ENT

Page 52 - Time & Date Menu

Series 24-HP Instruction Manual Chapter 4 Troubleshooting & Repair IM-24-HP 4-1 Chapter 4 Troubleshooting and Repair Hidden Diagnostics Menus

Page 53 - Diagnostics Menu

Chapter 4 Troubleshooting & Repair Series 24-HP Instruction Manual 4-2 IM-24-HP Column One Hidden Diagnostics Values • f = vortex shedding f

Page 54 - Calibration Menu

Series 24-HP Instruction Manual Chapter 4 Troubleshooting & Repair IM-24-HP 4-3 must be below the Low Flow Cutoff setting or the meter will have

Page 55 - Password Menu

Chapter 4 Troubleshooting & Repair Series 24-HP Instruction Manual 4-4 IM-24-HP • Alarm (3) Test = Used as a test to verify that the alarm circ

Page 56 - Energy EMS Meters

Table of Contents Series 24-HP Instruction Manual 0-6 IM-24-HP Warnings and Cautions Warning! Agency approval for hazardous location installati

Page 57

Series 24-HP Instruction Manual Chapter 4 Troubleshooting & Repair IM-24-HP 4-5 o B = RTD coefficient B (-5.775e-07). o Slope = unique value f

Page 58

Chapter 4 Troubleshooting & Repair Series 24-HP Instruction Manual 4-6 IM-24-HP Troubleshooting the Flow Meter Symptom: Output at no Flow 1. Th

Page 59 - 4-4 IM-24-HP

Series 24-HP Instruction Manual Chapter 4 Troubleshooting & Repair IM-24-HP 4-7 setting. During flow, view the f and fi values in the first col

Page 60 - IM-24-HP 4-5

Chapter 4 Troubleshooting & Repair Series 24-HP Instruction Manual 4-8 IM-24-HP 3. Using ESD precautions and hazardous area precautions, re-mo

Page 61 - 4-6 IM-24-HP

Series 24-HP Instruction Manual Chapter 4 Troubleshooting & Repair IM-24-HP 4-9 1. Turn off power to the unit. 2. Locate and loosen the small

Page 62 - IM-24-HP 4-7

Chapter 4 Troubleshooting & Repair Series 24-HP Instruction Manual 4-10 IM-24-HP 5. Reassemble in reverse order. Returning Equipment to the Fac

Page 63 - 4-8 IM-24-HP

Series 24-HP Instruction Manual Appendix A Specifications IM-24-HP A-1 Appendix A Product Specifications Accuracy Process Variables 240 Series In

Page 64 - IM-24-HP 4-9

Appendix A Specifications Series 24-HP Instruction Manual A-2 IM-24-HP Nominal Pipe Size (in)Pressure0.50.7511.5234681.8 3 5 13 22 50 87 198 34718 4

Page 65 - 4-10 IM-24-HP

Series 24-HP Instruction Manual Appendix A Specifications IM-24-HP A-3 Nominal Pipe Size (in)Pressure0.50.7511.5234686.5 12 20 49 82 183 318 722 126

Page 66 - IM-24-HP A-1

Appendix A Specifications Series 24-HP Instruction Manual A-4 IM-24-HP 241 Pressure Ratings Probe Seal Process Connection Material Rating Ordering

Page 67 - A-2 IM-24-HP

Series 24-HP Instruction Manual Chapter 1 Introduction IM-24-HP 1-1 Chapter 1 Introduction Innova-Mass™ Multi-Parameter Vortex Mass Flow Meters The

Page 68 - IM-24-HP A-3

Series 24-HP Instruction Manual Appendix A Specifications IM-24-HP A-5 Pocess Fluid and Process Fluid: Ambient Temperature Standard temperature s

Page 69 - A-4 IM-24-HP

Series 24-HP Instruction Manual Appendix B Glossary IM-24-HP B-1 Appendix B Glossary A B C D A Cross sectional area. ACFM Actual Cubic Feet P

Page 70 - IM-24-HP A-5

Appendix B Glossary Series 24-HP Instruction Manual B-2 IM-24-HP I J K L In-Line Flow Meter A flow meter which includes a short section of pipin

Page 71 - E F G H

Series 24-HP Instruction Manual Appendix B Glossary IM-24-HP B-3 Q R S T Q Flow rate, usually volumetric. Rangeability Highest measurable flow

Page 72 - M N O P

Series 24-HP Instruction Manual Appendix C Fluid Calculations IM-24-HP C-1 Appendix C Fluid Calculations Calculations for Steam T & P When “Ste

Page 73 - U V W X Y Z

Appendix C Fluid Calculations Series 24-HP Instruction Manual C-2 IM-24-HP Calculations for Gas (“Real Gas” and “Other Gas”) Use this formula to det

Page 74 - 102697.121828.0)(

Series 24-HP Instruction Manual Appendix C Fluid Calculations IM-24-HP C-3 Calculations for Liquid Use this formula to determine the settings for “G

Page 75

Series24-HP Instruction Manual Appendix D HART Commands IM-24-HP D-1 Appendix D HART Commands with DD Menu

Page 76 - Calculations for Liquid

Appendix D HART Commands Series24-HP Instruction Manual D-2 IM-24-HP Appendix D HART Commands without DD Menu Online Menu1 Device Setup2 PV3 PV A

Page 77 - IM-24-HP D-1

Appendix E MODBUS Commands Series 24-HP Instruction Manual IM-24-HP E-1 Appendix E Modbus Communication Applicable Flo

Page 78 - D-2 IM-24-HP

Chapter 1 Introduction Series 24-HP Instruction Manual 1-2 IM-24-HP Note and Safety Information We use note, caution and warning statements througho

Page 79

Appendix E MODBUS Commands Series 24-HP Instruction Manual E-2 IM-24-HP Modbus Units The Modbus Units menu is to control what units, where applica

Page 80 - Modbus Protocol

Series 24-HP Instruction Manual Appendix E MODBUS Commands IM-24-HP E-3 there is an informal register numbering convention derived from the original

Page 81 - IM-24-HP E-3

Appendix E MODBUS Commands Series 24-HP Instruction Manual E-4 IM-24-HP gramming Output Menu’s “Modbus Units” item. The display units strings may be

Page 82 - E-4 IM-24-HP

Series 24-HP Instruction Manual Appendix E MODBUS Commands IM-24-HP E-5 The following registers contain the display units strings: Registers Var

Page 83 - IM-24-HP E-5

Appendix E MODBUS Commands Series 24-HP Instruction Manual E-6 IM-24-HP The status of the three alarms may be monitored via the Modbus Read Discrete

Page 84 - E-6 IM-24-HP

Series 24-HP Instruction Manual Appendix E MODBUS Commands IM-24-HP E-7 The start address is equal to the desired first register number minus one. T

Page 85 - Examples

Appendix E MODBUS Commands Series 24-HP Instruction Manual E-8 IM-24-HP ter definitions 01 04 18 00 00 03 E8 00 00 7A 02 6C 62 00 00 41 BA 87 F2 3E

Page 86 - E-8 IM-24-HP

Series 24-HP Instruction Manual Appendix E MODBUS Commands IM-24-HP E-9 The unit responds with an identical message to that transmitted, and the to

Page 87 - IM-24-HP E-9

Sierra 24-HP Instruction Manual Appendix F ATEX-IECEx Specifications IM-24-HP F-1 Appendix F ATEX-IECEx Specifications NEN EN IEC 60079-0 (2004) El

Page 88 - Appendix F

Series 24-HP Instruction Manual Chapter 1 Introduction IM-24-HP 1-3 How the Innova-Mass Vortex Mass Flow Meter Operates Figure 1-1. In-Line Vortex

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